George Ellis has a fully transparent µBITx. Nice!
Reference
The All-band HF Amateur Radio Transceiver: Just waiting to be modified
John VK2ETA some time ago provided information about his experiments with the SSM2167 module available on eBay.com and Aliexpress.com for a few dollars. The following shows the wire up diagram:
Picture of 4 pin molex connector added to the V3 Raduino for pickup of T/R (D7), +5V, I2C SDA, I2C SLD.
Note that the Arduino was replaced and put on headers as John uses a remote LCD display.
EI Frank asks: “So what’s your personal best distance on SSB?”
Nick VK4PP (earlier he was VK4PLN) has come up with a small circuit board for mounting replacement LPFs (or the existing LPFs removed of scraped off your µBITx).
A topside view:
And a bottom side view:
Posting of the boards has resulted in lots of comments on layout and we can look forward to further enhancements of the design.
The number of posts on the BITX20 IO Groups list hasn’t gone down very much over the last month, but the ideas that swirl are all about potential fixes to the µBITx spurs and harmonics. And a new problem has been identified … very poor intermodulation results.
The µBITx is simply not putting out the nice pure signals we would like. We are now trapped in a pattern of waiting for the “magic bullet” solution to our woes, but sadly this seems unlikely to result. There are just too many issues that need to be resolved.
Somewhat understandably after months of exciting developments, new contributions from constructors with substantive mods and hacks making the whole package sing are now no longer emerging. We had become somewhat used to regular exciting new updates on processor or screen additions, or simple fixes to niggly issues (such as low audio, or distorted audio, or the annoying pop on toggling between RX and TX), and now we are becoming a bit more despondent about those more serious problems of compromised output.
Some progress is being made in solving spurs and harmonics. We know that the built-in LPF filters and relays in the output stage can simple be disconnected and bypassed by adding a new external filter set (e.g. using Hans G0UPL’s filter board and filter kits for LF through VHF) on the antenna output. After doing this the rig should work just fine on CW operations on all bands. Of course, it may need either a hack to the firmware to get automatic band switching to work, or we can just use a rotary switch.
Alternatively, there has been work on modifying the filters in situ. By changing the relay switching logic (e.g. mounting the relays under the main board and rewiring the switch points) and at the same time adding a second set of relays on an add-in daughter board we can restore effective functioning of the existing LPFs. They work fine, but the switching system creates unwanted blow-by. However, this involves quite a bit of hacking on the main board that many constructors may baulk at.
And none of this solves the issues with the spurs on SSB on 15m and above, that requires yet another fix of a second filter board at the output of the 45MHz mixer, and then there is the probably unrepairable issue with intermodulation products are probably way above what would normally be expected.
So where does this all leave us? We have had a lot of fun on the journey to date. We all acknowledge that most of the fun has been in the journey, but what’s the point in a journey that has no end?
Should we wait a bit longer hoping for a fairy godmother and a magic bullet solution to appear? We could spent more money to acquire the new QRPLabs transceiver kit when it comes out (hey, all bands all modes and around US$150!)? However, we already know that Hans G0UPL won’t release the firmware source code – therefore, there will be no add-ons and feature enhancements unless they come from Hans.
We could now just bite the bullet and hack our µBITx to turn it into a CW rig? But it is supposed to be a phone rig as well.
Hold in there a bit longer, the “magic bullet” may eventuate. Who knows? And I am sure there are plenty of other projects under the workbench for you to get on with in the meantime. At this QTH there’s a couple of mag loops under construction (Teensy controlled) and a bench power supply project …
Warren WA8TOD, who has now relocated his µBITx to the top shelf (of abandoned projects), but he has provided us with a series of shots of the output of the µBITx on different bands, with no LPF filters in place. These show the raw product coming out of the µBITx and put in full view the problems with the 45MHz filter and the harmonic generation in the power amplifier.
80,40,20 meter CW
– Power level set on each band individually to 5 watts
– Green display line represents the -43 dBc threshold
– Second harmonic on both 80 and 40 is somewhat problematic as are odd harmonics out to 13th
80,40,20 meter SSB
– Power level set on each band individually to 5 watts CW then 1 kHz tone input level adjusted to produce the same 5 watts
– Green display line represents the -43 dBc threshold
– Second harmonic on both 80 and 40 is somewhat problematic as are odd harmonics out to 9th
17, 15, 10 meter CW
– Power level set on each band individually to 2 watts
– Green display line represents the -43 dBc threshold
– Harmonics can all be removed with a simple 34 MHz LPF. The filter included in the uBitx is more than adequate
17, 15, 10 meter SSB
– Power level set on each band individually to 2 watts CW then 1 kHz tone input level adjusted to produce the same 2 watts
– Green display line represents the -43 dBc threshold
– 17 meter spurs represented by markers 1 and 2 are problematic because only a close spaced, single band BPF can be used to remove them.
– 15 meter spurs at the low end need to be addressed.
– A single filter cannot cover these bands because of the close spaced 17 meter spurs.
Hans, G0UPL (www.qrp-labs.com) produces a range of QRP kits, including his well regarded QRP CW rig, the QCX. He has been working on a new SSB kit (in fact all modes, AM and FM as well as digital modes) that will be released later this year. The new rig will be modular, 10w output, and initially available as a 40m transceiver only.
A later module will add 10 LPFs that will set it up for use on all HF bands (including 60m). Expected costs are around US$75 for the 40m only kit (no enclosure) and around US$150 including all bands and enclosure.
The photo above shows the small size of the new kit (seen alongside the QCX). The photo below shows a glimpse inside.
A new version ofSP Bhatnagar VU2SPF firmware for the low cost MCUfriend TFT with Touchscreen based VFO + BFOs is out now along with an illustrated manual.
This version (3.1cU) provides the following new features:
It continues to provide:
This system uses a standard Arduino Mega board with compatible MCUFriend type TFT / Touch shield and either a standard Si5351 breakout board or one designed specifically for it to replace the Raduino board.
This combination makes it very simple to assemble in a short time.
Please note that this system is only for experimenters who have some practical experience with Arduino and the relevant hardware and are keen to learn. There is no ready-made kit as of now and all information is already available on our blog and on Github.
If there is someone willing to kit it for ham friends Raj would be only too happy to assist.
It was Warren WA8TOD brought the issues with harmonics on CW to our attention. Undaunted by the issues, he set out to design a bandpass filter that could replace Filter 4 for use on 12 and 10 meters. He wanted to see if it was possible to design a simple filter that had steep enough skirts to attenuate both the harmonics and the “45 MHz – Carrier” spurs. He also wanted to see just how simple a filter could be and still meet this requirement.
Here is a very simple third order filter that appears to fill the bill. Shown are the original design, the actual implementation, and the measured results. It does the job (just barely, in the case of 12 meters but good enough) and is only a third order filter as opposed to the fifth order designs for the original low pass Filter 4.
Warren used the online 66Pacific toroid calculator which called for 5, 20, and 5 turns respectfully on T-6-25 cores. He ended up measuring and trimming these to 4,17, and 4 turns in the final design. Similarly, the design called for 480, 32, 480 pf for the caps… He ended up using 440 (2 x 220), 27, 440 pf to get the profile shown in the measured spectrum.
In the end, he achieved with a single filter a practical tested design that meets both harmonic and spur requirements at 2 watts. It can be done!
There have been many postings on the BITX20 IO Groups list following the raising of concerns by a couple of list members about harmonics and spurs emanating from the µBITx.
It is still rather early to be sure that these issues apply to every µBITx produced. They certainly don’t apply to single-band BITx designs like the BITx40. Raj VU2ZAP suggests that his µBITx is pretty clean (except 10m) and has provided spectrum screenshots to demonstrate this. However, several have found issues with their boards. The issues seem to lie with design deficiencies (layout issues, relay switching design and the use of a double balanced mixer without specific BPFs) suggesting the issues can be overcome with future revisions to the µBITx main board, but will require hardware mods on the existing boards in service.
The spurs, as identified by Allison KB1GMX appear on SSB on higher bands (above 18MHz) as a result of unwanted mixer by-products and exacerbatedn by overdriven audio. There may be ways of reducing the spurs sufficiently by modifying the circuitry that injects the VFO output via the si5351a to combine with the 45MHz IF signal. Higher injection levels from the si5151a are being experimented with by Ian KD8CEC, but it is unclear as yet whether this approach could reduce spurs. Others are pursuing alternative hardware solutions, including incorporation of filters (BPFs) to replace the 0-30Mhz LPF following the mixer stage which is in circuit on both receive and transmit.
Several others are working on circuit board options and design suggestions that would address the odd harmonics (3rd, 5th, 7th, etc.) found particularly on CW. This involves reworking the final LPF matrix (four LPFs). This could be a daughter card that plugs into the main board or, alternatively could be a completely separate stand-alone circuit board. There is discussion about whether these should be plugged-in manually, switched using a standard wafer switch, or be relay driven, as in the µBITx design. Several options may well result.
If you are concerned right now about a fix for the harmonic generation on CW, you can use outboard LPF filters. For example, the filters that Hans G0UPL has a 5 LPF board kit available for sale, and also sells individual filter kits for each band. Minor changes to firmware would be required to select the correct filter for each band. You would also need to rescue some additional ports (e.g. by using an i2c display). Alternatively you could insert an LPF in the antenna line and change it out when you change band.
You can use Hans G0UPL’s filter board for switching in and out Band Pass Filters as well. These are best used to replace the existing 0-30MHz LPF. While you may be kept busy for two or three evenings winding toroids, the solutions to these problems already exist. You will end up with a cleaner transmitter and receiver after doing this.